Date

23 – 26 Jul 2024

Time

08:30 – 16:30

Fees

AUD2,895.00

Note: GST is not applicable

Location

Stirling Business Centre, Perth
Stirling Business Centre, 45 Delawney Street, Balcatta WA 6021
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LCAT 2 - Lubrication Mangement

LCAT 2 – Lubrication ISO Category 2 (Perth)

Program Overview

ISO LCAT 2 – Lubrication Management and Analysis (ISO 18436)

Lubrication management and oil analysis are critical activities for making informed maintenance and operational decisions, detection & diagnosis of faults, improvements in machine reliability, and importantly for root cause elimination. It is a vital component of predictive maintenance programs.

Lubrication tasks that relate to maintenance and condition monitoring, including sampling, handling and storage, contamination control, oil analysis and remedial actions, and the relubrication of bearings and seals are only effective in reducing risk when personnel are well trained.

ICM’s internationally recognised ISO LCAT 2 Training and Certification program builds on the ISO LCAT 1 body of knowledge and provides the necessary skills and competency to holistically manage lubrication on site. Our LCAT lubrication courses comply with International Standards ISO 18436-1, ISO 18436-3, ISO 18436-4, ISO/IEC 17024 and offer optional certification by the Australian Institute of Non-Destructive Testing (AINDT) or the British Institute of Non-Destructive Testing (BINDT).

Participants learn in accordance with recognised, effective, best practice procedures.

Please note that Lubrication Category 1 (LCAT 1) is a pre-requisite of this Lubrication Category II program unless possessing a minimum of five years verifiable experience in lubrication.

Our Trainer

Our course trainer Col McKenna has over 30 years of industry experience as a lubrication analyst and hydrocarbon SME, and is broadly regarded as Australia’s most experienced and knowledgeable industrial lubrication analyst.

The ISO 18436 Accredited LCAT 1 and 2 courses were successfully introduced into Australia over a decade ago by Col McKenna and Bassim Ismail (ICM Director). We have successfully trained and accredited over 600 delegates in WA and have maintained excellent feedback and success rates.

Col speaks directly to your challenges and issues relating to both fixed plant and HME. His industrial involvement as an SME and Trainer in lubrication includes most leading organisations in the Australian Mining, Oil and Gas, Utilities and Defence sectors. He brings a rare combination of industrial hydrocarbon expertise in areas including industrial oil analysis & diagnostics & prognostics, lubrication formulations and rationalisation, contamination control, hydrocarbon management, ISO 18436 Accredited training, awareness training and coaching.

Who Should Attend
  • Lubrication technicians & personnel
  • Facility technicians and operators
  • Condition monitoring personnel
  • Facility support engineers
  • Maintenance personnel
  • Reliability personnel
Content
  • Maintenance and reliability strategies
  • Lubricant roles, functions and failure modes
  • Lubrication health monitoring & diagnostics
  • Contamination measurement and control
  • Wear debris monitoring and analysis
  • Oil sampling best practice
  • Corrective actions
  • Alternative technologies
  • Maintenance recommendations
Learning Outcomes
  • Schedule & direct lubrication management
  • Schedule & direct lubrication analysis
  • Establish procedures for sampling, preparation and transport
  • Select appropriate analysis techniques
  • Select appropriate sample locations
  • Recognise potential contamination
  • Ability to liaise with laboratories
  • Recognise abnormal data
  • Recommend corrective actions
  • Maintain & manage a database of analysis
  • Perform basic failure mode & criticality analysis

Course Outline

Maintenance and Reliability
  • Reliability Centred Maintenance (RCM)
  • Condition based maintenance
  • Predictive maintenance strategies
  • Proactive maintenance strategies
Lubrication Theory
  • Functions of a lubricant
  • Lubrication regimes
  • Base oil functions
  • Additive functions

Lubricant Roles, Functions and Failure Modes

  • Base oil functions and properties
  • Additive types and functions
  • Synthetic lubricant types and use
  • Lubricant failure mode
Oil Sampling
  • Objectives of lube sampling
  • Equipment specific sampling
  • Sampling methods
  • Managing interference
  • Sampling process management:
  • Sampling frequency
  • Sampling procedures
  • Sample processing
  • Sample point selection
Contamination Control
  • Particle, moisture, glycol, soot, fuel, air contamination;
  • Effects on the machine
  • Effects on the lubricant
  • Methods and units for measuring contaminant
  • Techniques for controlling contaminant
  • Demulsibility measurement
  • States of coexistence
Wear Debris Monitoring
  • Common machine wear mechanisms
  • Abrasive wear
  • Surface fatigue
  • Adhesion, corrosion, cavitation
  • Wear debris analysis techniques
  • Atomic emission spectrometry
  • ICP
  • Density measurement
  • Advanced techniques
  • Size distribution of particles
Alternative Technologies
  • Awareness of;
  • Vibration analysis
  • IR thermography
  • Acoustic emission

Lubricant Health Monitoring, Diagnostics and General Maintenance Recommendations

Lubrication Failure Mechanisms
  • Oxidative degradation
  • Thermal degradation
  • Additive depletion
  • Additive degradation
  • Wrong or mixed lubricants
  • Fluid properties test methods
Corrective Action
  • Breakdown
  • Scheduled

Book Event

LCAT 2 – Lubrication ISO Category 2 (Perth)
$2895
Available Tickets: 6

(Inclusive of ISO 18436 Exam and AINDT Certification)

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